Is Your Accumulation Equipment Wasting Your Production Line Operators’ Time?

As of November 2019, there were 388,000 jobs open in manufacturing. That month, 334,000 people were hired for manufacturing jobs, and 330,000 people quit manufacturing jobs.  As everyone in industry knows, this problem is only predicted to get worse. A 2018 report from Deloitte and The Manufacturing Institute estimates that manufacturers will have as many […]

How Many of These Problems Are Dead Plates Causing on Your Production Lines?

Most conveyor systems on most production lines have dead plates, i.e., stationary surfaces of roughly 6” that products have to cross to get from one conveyor to another.  For some applications, the dead plates are there because historically they were the only option. As an example, for many years in the pharmaceutical industry, the only […]

How Eliminating Production Line Dead Plates Boosts Throughput by Increasing Product Stability

Garvey’s unique conveyor design provides maximum stability for even the most challenging products, allowing manufacturers to increase line speeds with confidence BLUE ANCHOR, N.J. (PRWEB) JANUARY 24, 2020 Product stability is one of the biggest production line challenges manufacturers face. This is true whether those lines are running lightweight products such as small plastic vials or […]

Garvey’s Top 5 Articles of 2019

As 2019 draws to a close, we’d like to thank you for reading our blog this year. We’ve enjoyed sharing our perspective with you on throughput, efficiency, production constraints, and other topics we hold near and dear. In case you missed any of them, here are our top 5 articles of 2019. We wish you […]

With Throughputs Increasing, Processors Focus on Efficiency

Earlier this year, we examined the results of Food Engineering’s State of Food Manufacturing Survey from 2014 to 2018. It will probably come as no surprise that automation was the top trend in each of the five years. Facing the need to expand production while dealing with a dwindling workforce, processors have been scrambling to […]

Workplace Stress in Manufacturing: What’s Accumulation Got To Do With It?

On this blog, and in our interactions with prospects and customers, we typically focus on how our equipment helps manufacturers increase their throughput. This shouldn’t come as a surprise — as makers of accumulation tables, throughput is our bread and butter. But, recently, we learned that lower-than-desired throughput isn’t the only challenge our accumulation systems […]

Machine Downtime - Fear

7 Downtime Statistics That You Should Find Terrifying

In manufacturing, downtime is a four-letter word, while unplanned downtime is an unforgivable curse. You know it’s bad, but do you know how bad? These 7 statistics illustrate just how much of an impact downtime can have on your business: In 2016, the average cost of downtime across all businesses was $260,000 per hour. That […]

Lean manufacturing - clock

Is Waiting Killing Your Throughput…and Your Bottom Line?

When you think about your production lines, do you have a vague sense that you could be producing more / better / faster, but aren’t sure exactly what’s standing in your way? This is common. We talk to many plant managers who know they should be getting more out of their lines, but aren’t sure […]

Throughput

In Food Manufacturing, Throughput Is King

Throughput, throughput, throughput. It’s the food industry’s version of “location, location, location.” If you look at the big trends in food manufacturing today — like automation, digitalization, and efficiency improvements — you’ll see that they’re ultimately ways to increase throughput. We’re not just saying this because we believe throughput is the most important metric for […]

Bagels on Infinity

Common Production Constraints, Part 2: Food Packaging Lines

In the previous article, we identified the main places bottling lines get hung up during beverage processing. Here, we look 5 common constraints along food packaging lines. Wrappers/baggers Like with beverages, in food manufacturing, moving from the processing to packaging can be challenging. For example, we worked with a client that made bagels. The line […]